At WACKER, environmental protection is firmly anchored in all our processes. We place particular emphasis on integrated environmental protection. It begins as early as the product-development and plant-planning stages. In 2009, a good example of this was the expansion of our Eddyville (Iowa, USA) cyclodextrin facility – cyclodextrins (biotech sugar molecules) are used as stabilizers and carrier substances in the life-sciences, cosmetics, food and agricultural sectors. A considerable part of this US$ 21 million investment was spent on a new byproduct-processing plant that lowers the entire facility’s steam requirements by 35%. In 2009, WACKER spent €9.1 million on environmental investments. Environmental operating costs amounted to €65.2 million.
Expanded Cyclodextrin Facility at Eddyville (Iowa, USA) Cuts Steam Needs by 35%
At our Nünchritz site, preparations for a clean-up of contaminated groundwater started in 2009 and we have already finished preliminary remediation tests on groundwater springs. The groundwater is contaminated with solvents from production activities that predated WACKER’s acquisition of the site.
Our environmental indicators showed divergent trends in 2009. On the one hand, emissions of non-methane volatile organic compounds (NMVOCs) and waste declined groupwide due to lower capacity utilization rates. Chemical oxygen demand (COD) also fell significantly due to the closure of our South Brunswick site (New Jersey, USA). On the other hand, consumption of cooling water rose because we brought the “Expansion Stage 8” polysilicon facilities on stream at Burghausen. Overall, our environmental figures showed a positive trend. WACKER continuously strives to close its material loops, recycle byproducts from other areas into production and, thus, prevent or reduce waste.
download table |
Environmental Indicators in 2008 and 2009 |
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2009 |
2008 | |||||
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Air |
CO2 carbon dioxide |
969,000 t |
976,041 t | |||||
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NOx nitrogen oxides |
963 t |
997 t | |||||
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Non-methane volatile organic compounds (NMVOCs) |
383 t |
501 t | |||||
Water |
Water consumption |
264,532,000 m3 |
241,286,375 m3 | |||||
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Chemical oxygen demand (COD) |
2,730 t |
4,782 t | |||||
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AOX halogenated organichydrocarbons |
6 t |
7 t | |||||
Waste |
Disposed of |
80,860 t |
87,293 t | |||||
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Recycled |
63,430 t |
74,327 t | |||||
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Hazardous |
100,860 t |
108,458 t | |||||
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Non-hazardous |
43,430 t |
53,161 t | |||||
Energy |
Electricity consumption |
2.7 TWh |
2.4 TWh | |||||
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Primary energy |
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Natural gas |
5.4 TWh |
5.4 TWh | |||||
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Heat (supplied by third parties)1 |
0.2 TWh |
0.2 TWh | |||||
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Heating oil |
0.01 TWh |
0.01 TWh |