Annual Report 2023

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Creating tomorrow’s solutions

Emissions

Greenhouse Gases

Global warming due to rising greenhouse gas emissions is a socially and economically relevant environmental factor. We see a reduction in greenhouse gases as a key to ecologically effective climate protection.

The Group-wide greenhouse-gas accounting system – the tool we use for recording our greenhouse gas emissions – covers three different areas referred to officially as “Scopes”:

  • Scope 1 covers direct greenhouse gas emissions from sources of emissions at WACKER sites worldwide. Examples of these include production facilities and power plants generating electricity and steam, as well as waste disposal systems and emissions from mobile combustion (vehicles)
  • Scope 2 covers indirect greenhouse gas emissions produced by energy suppliers that generate the electricity, steam and heat that WACKER purchases.
  • Scope 3 includes all greenhouse gas emissions in the supply chain that are produced upstream or downstream in relation to WACKER. Examples of such emissions include those created by the production or transportation of raw materials, the generation of fuels or by the disposal of end-of-life products. The GHG (Greenhouse Gas) Protocol divides these emissions into 15 categories, with WACKER reporting on those emissions that are relevant to its operations.

We report our indirect emissions from purchased energy (Scope 2) in accordance with both the location-based method (using the national energy mix) and the market-based method (using the supplier-specific energy mix). WACKER has been publishing Scope 3 data since its 2022 annual report.

In 2023, we once again forwarded our emissions data to CDP (formerly the Carbon Disclosure Project), which WACKER joined in 2007. In CDP’s Climate Change Report for the chemical sector, Wacker Chemie AG achieved a score of A for the first time (previous year: B, on a scale from A to D, representing the levels Leadership (A), Management (B), Awareness (C) and Disclosure (D)). Details can be found on the CDP website.

Overview and Explanations of Greenhouse Gases

 

 

 

 

 

 

 

CO2-equivalent emissions (kt CO2e)1

 

2023

 

2022

 

2021

 

 

 

 

 

 

 

Total Scope 1 (direct emissions), of which:

 

1,368

 

1,304

 

1,290

CO2-emissions (carbon dioxide)2

 

1,237

 

1,294

 

1,303

Of which fossil

 

1,176.5

 

1,226.6

 

1,247.0

Of which biogenic

 

60.5

 

67.4

 

56.0

CH4 (methane)

 

0.7

 

0.7

 

0.7

N2O (nitrous oxide)

 

10.0

 

10.6

 

10.6

HFCs (hydrofluorocarbons)3

 

180.4

 

66.2

 

31.6

PFCs (perfluorocarbons)

 

 

 

NF3 (nitrogen trifluoride)

 

 

 

SF6 (sulfur hexafluoride)

 

0.1

 

0.2

 

 

 

 

 

 

 

 

Scope 2 (indirect emissions):

 

 

 

 

 

 

Location-based (kt)4

 

1,368

 

1,324

 

1,390

Market-based (kt)5

 

1,387

 

1,930

 

2,357

 

 

 

 

 

 

 

Total Scope 3 (indirect emissions), of which:

 

5,358

 

6,614

 

6,915

Upstream activities

 

 

 

 

 

 

Category 1 – Purchased goods and services

 

3,475

 

4,549

 

4,844

Category 3 – Fuel and energy-related activities (not included in Scopes 1 and 2)6

 

354

 

382

 

458

Total of all other upstream activities7

 

590

 

269

 

278

Downstream activities

 

 

 

 

 

 

Total of all downstream activities8

 

939

 

1,414

 

1,335

1

CO2e = CO2 equivalents, as defined in the Greenhouse Gas Protocol. CO2 emissions are measured on the basis of the Greenhouse Gas Protocol of the World Resources Institute and World Business Council for Sustainable Development, “A Corporate Accounting and Reporting Standard” (GHG Protocol).
Scope 1: direct CO2 emissions.
Scope 2: indirect emissions from the consumption of purchased energy (converted into CO2 equivalents for purchased electricity, steam and heat).
Scope 3: all greenhouse gas emissions in the value chain that occur upstream and downstream of WACKER.

2

CO2 emissions are split into fossil and biogenic sources in accordance with the GHG-Protocol. Biogenic emissions arise from the combustion or decomposition of renewable raw materials.

3

The HFC category contains minor quantities of emissions from other partially halogenated HFCs which contribute to the greenhouse effect as well. The GWP factors of the individual substances were used as a basis for calculating the effects of hydrofluorocarbons. The factors range from 5.5 to 14,600 kg CO2e/kg HFC.

4

The electricity volumes supplied by the affiliated company Alzwerke GmbH are included in indirect CO2 emissions in a climate-neutral manner due to the fact that they are not fed into the public electricity grid. The indirect CO2 emissions have also included methane and nitrous oxide emissions converted into CO2 equivalents. Purchased electricity volumes are converted into CO2 emissions using emission factors from "CO2 Emissions from Fuel Combustion, 2023 Edition," respectively, issued by the International Energy Agency (location based).

5

The electricity volumes supplied by the affiliated company Alzwerke GmbH are included in the indirect CO2 emissions in a climate-neutral manner due to the fact that they are not fed into the public electricity grid. Purchased electricity volumes are converted into CO2 emissions using the emission factors of the electricity suppliers (market-based). If the emission factors for the respective suppliers are not available, the residual-mix emission factors are used or the emission factors of EEI (Edison Electric Institute), eGRID (United States Environmental Protection Agency) or the International Energy Agency.

6

In the calculation of emissions from T&D losses in Scope 3, Category 3, there are slight retroactive changes for the years 2022 and 2021 aswell.

7

Contains CO2e emissions in the following categories: 2 (Capital Goods), 4 (Upstream transportation and distribution), 5 (Waste generated in operations), 6 (Business travel), 7 (Employee commuting) and 8 (Upstream leased assets). Due to their much smaller percentages, these are reported in consolidated form only. The significant increase in the figure for 2023 compared to previous years is due to a change in the accounting of outbound product shipments of products to customer countries, for which WACKER is responsible and pays. The emissions from these shipments were previously recognized in category 9 (downstream activities); from 2023, we will report them in category 4 (upstream activities), as required by the GHG Protocol.

8

In the case of downstream activities, we report in the following categories: 9 (Downstream transportation and distribution), 12 (End-of-life treatment of sold products) and 15 (Investments). As a chemical company, WACKER does not – in line with the GHG Protocol – report any emissions in categories 10 (Processing of sold products) or 11 (Use of sold products). The following Scope-3 categories -13 (Downstream leased assets) and 14 (Franchises) – are not relevant to WACKER and are consequently not recorded. Due to a recalculation of the Scope 1 and Scope 2 values of Siltronic AG for the years 2021 and 2022, there are increases in the emissions values for Scope 3, category 15, which result in an increase in emissions from downstream activities. The significant reduction in the 2023 figure compared with previous years is based on a change in the accounting of outbound transports of products to customer countries for which WACKER is responsible and pays. The emissions from these shipments were previously recognized in category 9 (Downstream activities); since 2023, we have recognized them in category 4 (Upstream activities), as required by the GHG Protocol.

Scope 1 Emissions

In the reporting year, direct emissions of CO2e from fossil sources rose by around 5 percent year over year. Due to lower production-capacity utilization, the direct emissions from fossil combustion processes, particularly at the Burghausen, Nünchritz and Holla sites, dropped. In contrast, however, there were much higher greenhouse gas emissions from unexpected refrigerant emissions at the Charleston (USA), Nünchritz and Burghausen sites.

In the cooling units we use in our production processes at many sites, we have been gradually replacing existing refrigerants with alternative materials that pose as little global warming potential as possible. That helps us keep reducing greenhouse gas emissions from refrigerant leaks.

Scope 2 Emissions

In 2023, the indirect emissions from purchased energy (Scope 2, market-based) fell by about 28 percent year over year. This is attributable to the production-related drop in energy demand and to access to a lower-carbon electricity mix.

As regards location-based balancing, Scope 2 emissions rose during the reporting period due to a higher amount of electricity generated from fossil sources (particularly coal). This was especially the case in Germany.

Scope 3 Emissions

To calculate the indirect Scope 3 emissions relevant to WACKER, we use methods in line with the GHG Protocol (Corporate Value Chain Standard) based on WBCSD (World Business Council for Sustainable Development) guidance for chemical-sector companies.

At WACKER, indirect Scope 3 emissions belong predominantly to Category 1 (Purchased goods and services) and Category 3 (Fuel and energy-related activities (not included in Scopes 1 or 2)). In the reporting year, Category 1 indirect emissions fell by around 24 percent, mainly due to reduced quantities of raw materials and to raw-material purchases with smaller product carbon footprints. Category 3 emissions, moreover, were cut by about 7 percent, due to the production-related drop in purchased energy and due to access to a lower-carbon electricity mix. The other upstream (2, 4–8) and downstream categories (9, 12, 15) reported on are of minor importance and are thus presented as a single combined figure.

Reduction in Greenhouse Gas Emissions

As we pursue our goal of achieving net zero, we aim to reduce the Group’s absolute greenhouse gas emissions (Scopes 1 and 2) to half of our 2020 value by 2030.

2030 Target: Reduce Absolute CO2 Emissions (Scopes 1 and 2) by 50%

 

 

 

 

 

 

 

 

 

2023

 

2022

 

2021

 

 

 

 

 

 

 

CO2 emissions (kt CO2)

 

2,755

 

3,235

 

3,660

CO2 emissions in % (vs. 2020)

 

76.0

 

89.2

 

100.9

Change in % (vs. 2020)

 

-24.0

 

-10.8

 

0.9

The roadmap used to meet these targets comprises three key levers: Silicon production in Holla, Norway; process transformation; and the procurement of renewable energy.

During the year under review, emissions were down 24 percent, so that reductions in emissions were well above the linear trajectory that had been mapped out for a 15-percent reduction in 2023 relative to 2020. The decline in the amount of energy purchased and access to a lower-carbon electricity mix were the main contributing factors here.

WACKER is also committed to reducing its absolute greenhouse gas emissions from purchased goods and services, as well as fuel- and energy-related activities (Scope 3, Categories 1 and 3), by 25 percent between 2020 and 2030.

2030 Target: Reduce Absolute CO2 Emissions (Upstream Scope 3, Categories 1 and 3) by 25%

 

 

 

 

 

 

 

 

 

2023

 

2022

 

2021

 

 

 

 

 

 

 

CO2 emissions (kt CO2)1

 

3,288

 

4,262

 

4,587

CO2 emissions in % (vs. 2020)

 

62.1

 

80.5

 

86.7

Change in % (vs. 2020)

 

-37.9

 

-19.5

 

-13.3

1

The SBTi criteria for Scope 3 target setting entail a reduction of 2.5 percent a year relative to at least two-thirds of the total Scope 3 emissions in the base year. Categories 1 and 3 – chosen for the SBTi target – within WACKER’s Scope 3 emissions in the 2020 base year have clearly exceeded the requisite two-thirds. Only 87 percent of Category 1 emissions and 75 percent of Category 3 emissions will, in line with SBTi criteria, therefore be used for target setting in 2020 and for the further monitoring of target achievement.

The most effective lever to meet this target is the procurement of low-carbon raw materials based on silicon or petrochemicals. By cutting emissions (Scope 3) by 38 percent relative to 2020, we surpassed not only the target of a 7.5‑percent reduction as against 2020, but also the target for 2030. This was mainly due to the use of much lower quantities of raw materials and energy. In addition, the purchase of raw materials with a lower carbon footprint, together with the lower‑carbon electricity mix, had a positive impact. We do not rate the substantial reduction in 2023 as a final target achievement, because this particular year was not representative in terms of the quantities procured. The validation of our net zero target made it necessary to review the target set for Scope 3. This meant that target achievement for 2021 and 2022 had to be corrected.

Air Pollutants

Overview and Explanations of Emissions of Airborne Pollutants

 

 

 

 

 

 

 

t

 

2023

 

2022

 

2021

 

 

 

 

 

 

 

NOx (nitrogen oxides)

 

2,190

 

2,200

 

2,440

NMVOC (non-methane volatile organic compounds)

 

980

 

950

 

1,130

CO (carbon monoxide)

 

527

 

508

 

487

Dust

 

418

 

415

 

428

SO2 (sulfur dioxide)

 

1,038

 

1,248

 

1,075

During the period under review, nitrogen oxide emissions and total dust emissions were at the prior-year level across the Group.

Groupwide emissions of volatile organic compounds (NMVOCs) rose 3 percent year over year, due to the commissioning of our new dispersion plant in Nanjing, China.

Water

Water plays an important role in many of WACKER’s production processes, whether for cooling, cleaning or as a formulation component. Safe, cost-effective availability of water, in both the quality and quantity needed, has a substantial effect on the company’s added value.

Climate change may increasingly lead to limitations on the available quantity and quality of water.

It follows that water stewardship is a significant part of our sustainability strategy. The water stewardship program we have developed and introduced groupwide takes a systematic approach to water stewardship at our production sites, committing our business divisions and sites to the responsible use of water resources throughout the entire supply chain.

Our water stewardship plays out at the local level, so that we can accommodate the unique circumstances and requirements of the areas where our sites are located. To this end, we focus on the following:

  • Giving our production processes a secure supply of water, in a quantity and quality (temperature, substance loads) appropriate to demand – adapted to the ecological capacity of the water reservoir in question
  • Treating wastewater safely and preventing harmful substances from entering waterways
  • Meeting society’s demands for sustainable water use and fulfilling legal and regulatory specifications for water consumption and wastewater/sewage disposal
  • Ensuring our production sites can be adapted to physical and regulatory changes both to head off risks to sustainable development and to take advantage of economic opportunities
  • Strengthening the degree to which the production portfolio supports our sustainability efforts by incorporating impacts on water into our WACKER Sustainable Solutions program

In doing so, we are gearing our efforts to international standards such as the EWS (European Water Stewardship), the AWS (Alliance for Water Stewardship) and the WASH (Water, Sanitation and Hygiene) standards.

We also began submitting water data to the CDP in 2018. In 2023, we scored an A- in the CDP’s Water Security Report (on a scale from A to D, representing the levels Leadership (A), Management (B), Awareness (C) and Disclosure (D)). Registered CDP users can download the details.

Overview and Explanations of Water Consumption and Emissions to Water

 

 

 

 

 

 

 

 

 

2023

 

2022

 

2021

 

 

 

 

 

 

 

Water withdrawal (thousand m3)

 

267,838

 

275,489

 

273,107

Utilized by WACKER

 

235,660

 

241,383

 

237,479

Supplied to third parties

 

32,178

 

34,106

 

35,628

Cooling water volume ( thousand m3 )

 

243,412

 

259,578

 

257,172

Utilized by WACKER

 

213,654

 

228,084

 

224,293

Supplied to third parties

 

29,758

 

31,494

 

32,879

Wastewater volume (thousand m3)

 

17,826

 

17,885

 

17,898

WACKER

 

12,229

 

12,685

 

12,592

Third parties

 

5,597

 

5,200

 

5,306

COD (chemical oxygen demand) (t)

 

1,161

 

1,321

 

1,528

Heavy metals (t)

 

1.5

 

1.4

 

1.3

Total nitrogen (t)

 

174

 

203

 

207

Total phosphorus (t)

 

7.3

 

7.0

 

7.8

Groupwide water withdrawal dropped by almost 3 percent during the period under review; withdrawal for WACKER’s own needs fell 2 percent across the Group. This was mainly due to a weather-related drop in the use of cooling water at the Burghausen site.

The Group’s wastewater volume remained on par with the previous year.

We use more than 90 percent of the water withdrawn as cooling water that is then returned to the water cycle.

The discharge of residual organics in wastewater, expressed as chemical oxygen demand (COD), fell once more, this time by 12 percent, which is the result, on the one hand, of enhanced wastewater-treatment processes at the Burghausen and Nünchritz sites, and on the other, of lower production-capacity utilization across the Group.

To assess our water risks, we use the WWF (World Wildlife Fund) Water Risk Filter, which rated the maximum global basin risk of our production sites as 3.8 in 2023 (scale: 1 = no risk, 5 = high risk). The basin risk indicators prescribed by the WWF Water Risk Filter comprise several risk types (physical, regulatory, reputational) subdivided into twelve risk categories. We take the information from this classification into account when analyzing water usage at our sites.

Reducing Specific Water Withdrawal

To help decrease the size of our water consumption footprint, we have set ourselves the target of reducing specific water withdrawal by 15 percent across the Group between 2020 and 2030.

2030 Target: Reduce Specific Water Withdrawal by 15%

 

 

 

 

 

 

 

 

 

2023

 

2022

 

2021

 

 

 

 

 

 

 

Specific water withdrawal (%)

 

104.4

 

102.2

 

98.3

Change in % (vs. 2020)

 

4.4

 

2.2

 

-1.7

Our specific water withdrawal in the reporting year was up 4 percent relative to 2020, so that reductions were once again above the trajectory that had been mapped out. Despite less water being withdrawn, the substantial drop in plant-utilization rates and hence the lower unit of net production output had an adverse impact on the target value across the Group.